Bike helmets in-mold and hard-shell helmets made for your brand

• Road helmets — light in-mold shells with large vents and a slim profile.
• MTB / trail helmets — extended rear coverage and a visor; full-face styles quoted on request.
• Urban and commuter helmets — rounder skate-style or smooth shells, often with an integrated rear LED and reflective details.
• Kids’ and youth helmets — smaller size runs and bright graphics; children’s products carry extra documentation duties (see compliance below).
• E-bike helmets — commuter styles with more coverage and lights. Helmets for speed pedelecs are a separate category in some countries (for example NTA 8776 in the Netherlands) and are quoted only with that documentation path.

In-mold helmets fuse a thin polycarbonate (PC) shell to the expanded polystyrene (EPS) liner during molding — the usual choice for road, MTB and premium commuter helmets. Hard-shell helmets glue or tape a thicker ABS outer shell over the EPS liner — common for urban, skate-style and kids’ helmets. Some multi-sport helmets use EPP foam. Fit systems use a rear retention dial or a fixed pad set; straps are nylon or polyester webbing with side-release or magnetic buckles. Pads are removable and washable. Materials are compared in the specs & selection guide.

We do not claim that any helmet shown or described here meets any standard. Bicycle helmets are regulated, so each helmet program follows a documented process:

1. Market and standard. You name the destination markets and channels. In the US, bicycle helmets fall under the CPSC safety standard for bicycle helmets (16 CFR Part 1203) and need a certificate of compliance supported by testing — for children’s helmets, testing by a CPSC-accepted third-party laboratory. In the EU and UK, EN 1078 (EN 1080 for some young-children helmets) is the usual reference under the PPE rules. Other markets have their own standards.
2. Model and size range. Tests apply to a specific model, shell size and construction; color or graphic changes are usually fine, structural changes are not. This is fixed before sampling.
3. Laboratory testing. The exact SKU is tested by an accredited laboratory that you and the supplier agree on; whether existing reports for a platform can be used is confirmed per order.
4. Labels and manual. Required labels, warnings, date codes and manuals are drafted for your market and approved by your team.
5. Production control. Batch traceability and any periodic re-testing your market requires are agreed on the quotation.

Labeling and claims on your packaging are the brand owner’s responsibility and must match the documentation for that SKU.

• Fit: retention dial with height adjustment, size runs (S/M/L or one-size with dial), removable pads.
• Buckles and straps: side-release or magnetic buckles, adjustable splitters, reflective webbing.
• Visibility: integrated USB-rechargeable rear LED, reflective decals, bright shell colors.
• Extras: peak or visor, insect net, goggle clip, helmet bag.
• Branding: shell color, in-mold decals or water-transfer graphics, logo on dial and straps, custom pads.

Bike and e-bike brands adding a helmet line beside their bikes; bike shops and sporting goods retailers building a house brand; e-commerce sellers; and shared-mobility or rental operators who offer helmets to riders. Private label runs through OEM, stock styles through wholesale.